|
Item |
Details |
|
Product Name |
Pipe Flanges (Forged Steel Flanges) |
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Types |
Welding Neck, Blind, Lap Joint, Slip On, Socket Weld, Threaded, Plate |
|
Size Range |
½" to 60" (standard); custom sizes up to 120" on request |
|
Pressure Ratings |
Class 150, 300, 600, 900, 1500, 2500 (ANSI/ASME B16.5, B16.47) |
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Materials & Grades |
- Carbon Steel: ASTM A105- Stainless Steel: ASTM A182 F304/316- Alloy Steel: ASTM A182 F11/F22- Duplex/Super Duplex: ASTM A182 F51/F53/F55- Nickel Alloys: Inconel, Monel, Hastelloy |
|
Sealing Surfaces |
RF (Raised Face), FF (Flat Face), RTJ (Ring Type Joint) |
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Key Dimensions (Example for ANSI/ASME B16.5 Class 150) |
- 2" (DN50) Slip On: OD 6", Thickness 0.69", Bolt Circle Dia 4.75", Length 0.94"- 4" (DN100) Welding Neck: OD 9", Thickness 0.88", Bolt Circle Dia 7.5", Length 2.94"- 10" (DN250) Blind: OD 16", Thickness 1.12", Bolt Circle Dia 14.25" |

1. Raw Material Preparation:
Selection of high-quality forged steel (carbon/stainless/alloy/duplex/nickel alloy) based on application requirements.
2. Forging:
Hot forging to shape the steel into flange blanks, ensuring structural integrity and uniform grain structure.
3. Machining:
Precision machining of sealing surfaces (RF/FF/RTJ), bolt holes, and connection ends to meet ANSI/ASME standards for leak-proof fits.
4. Heat Treatment:
Annealing, quenching, or tempering to enhance material strength, toughness, and corrosion resistance—critical for alloy and duplex steel variants.
5. Surface Treatment:
Carbon Steel: Painting, galvanizing, or anti-corrosion coating to withstand harsh outdoor/industrial environments.
Stainless Steel/Duplex Steel: Pickling and passivation to preserve corrosion resistance.
6. Quality Inspection:
Dimensional checks, pressure testing, non-destructive testing (NDT), and material composition analysis to verify compliance.
7. Packaging:
Preparation for global shipping with protective materials to prevent damage.
Leak-Proof Sealing:
Precision-machined sealing surfaces (RF/FF/RTJ) ensure tight connections even under high pressure/temperature.
High Pressure & Temperature Resistance:
Withstands up to 2500 PSI and extreme temperatures (-200°C to +1000°C) with suitable materials.
Corrosion Resistance:
Stainless steel/duplex/nickel alloy variants resist humidity, salt spray, and chemical erosion; coated carbon steel adapts to harsh conditions.
Durability & Stability:
Forged construction resists mechanical stress, vibration, and erosion in demanding industrial settings.
Easy Maintenance:
Enables quick disassembly for inspection, repair, or modifications without disrupting the entire piping system.
Climate Adaptability:
Performs reliably in desert heat, tropical humidity, and extreme industrial temperature fluctuations.
Versatile Compatibility:
Multiple types (Welding Neck/Slip On/etc.) and connection methods suit diverse project needs.
Our Pipe Flanges comply with international and regional standards for global project approval:
|
Application |
Recommended Flange Type & Material |
Key Specifications |
Target Region |
|
Oil&Gas Pipelines |
Welding Neck (ASTM A105 Carbon Steel) |
Class 300, Size 4"-24", RTJ Sealing |
Middle East, South Asia |
|
Chemical Processing Corrosive Fluids |
Slip On (ASTM A182 F316 Stainless Steel) |
Class 150-600, Size ½"-12", RF Sealing |
All Regions |
|
Power Plant High-Temperature Steam |
Welding Neck (ASTM A182 F22 Alloy Steel) |
Class 900-1500, Size 2"-16", FF Sealing |
Middle East, South America |
|
Offshore Platforms |
Blind (ASTM A182 F53 Super Duplex) |
Class 600, Size 6"-24", RTJ Sealing |
All Regions |
|
Municipal Water Treatment |
Threaded (ASTM A105 Carbon Steel) |
Class 150, Size ½"-4", RF Sealing |
Africa, Southeast Asia |
|
Region |
Mandatory Documents |
Our Support |
|
Middle East (GCC) |
SASO Certificate, Certificate of Origin, MTC |
Assist with SASO application (3-5 working days) |
|
Africa (Nigeria/Kenya) |
SONCAP Certificate, Form M (Nigeria), CoO |
Support SONCAP registration and product testing |
|
Southeast Asia (Indonesia/Thailand) |
SNI/TIS Certificate, Customs Declaration, Pressure Test Reports |
Coordinate with local agents for clearance |
|
South America (Brazil/Argentina) |
Certificate of Conformity, Import License, MTC |
Provide Spanish/Portuguese bilingual documents |
|
South Asia (India/Pakistan) |
BIS Certificate (India), Import Permit, CoO |
Assist with regional certification processes |
RFQ Question: Do your stainless steel flanges resist coastal salt spray for chemical systems?
Answer: Yes, our ASTM A182 F316 stainless steel flanges offer superior saltwater corrosion resistance, ideal for coastal chemical systems.
RFQ Question: Need welding neck flanges for power plant steam lines—can they withstand high temperatures?
Answer: Our ASTM A182 F22 alloy steel welding neck flanges withstand extreme temperatures (+1000°C) and high pressure (Class 1500).
RFQ Question: Can you supply custom-size duplex steel flanges for offshore use?
Answer: Yes, we offer custom-size ASTM A182 F53 super duplex flanges designed for offshore harsh conditions. They provide superior corrosion resistance and guaranteed for standard custom orders with MTC.
RFQ Question: What’s the warranty for carbon steel flanges used in water treatment?
Answer: Our ASTM A105 carbon steel flanges come with a 3-year warranty against manufacturing defects.
RFQ Question: Are your blind flanges compatible with high-pressure oil&gas pipelines?
Answer: Yes, our Class 600 blind flanges (carbon/duplex steel) are rated for high-pressure oil&gas use.